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INFRARED
Every
object emits radiant energy. The intensity of this radiation
is a function of the temperature of the object. The radiance
at every wavelength increases as temperature increases,
and determination of the radiance at any wavelength can
serve to establish the temperature of the emitter. The energy
which is emitted by light sources is mainly transmitted
by photons. All photons travel at "the speed of light" and
can be reflected by appropriate mirrors, as well as their
path can be bent and focused with certain lenses. The energy
of the photons is inversely proportional to their wavelength.
The elements of an industrial infrared thermometer are a
collecting optic, the radiation detector and an indicator.
The collecting optic focused to the target transmits the
photons to the radiation detector which converts the energy
of the photons into a electrical signal.One type of detector
is the quantum detector which consists of a semiconductor
crystal. The incident photon interact with a bound electron
within the crystal lattice.
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The
energy of the photon - if sufficient in size - transfers to
the electron to free it from its immobile state, permitting
the electron to move through the crystal. During the time
the electron is free, it can produce a signal voltage. After
a short while, the electron is pulled back to a lower level
of energy and returns to it bound state. The quantum detector
is a counter for photons with a particular wavelength. As
the temperature of an object increases, its colour and brightness
will also intensify. According to this the number of emitted
photons increases and therefore there are more free electrons
in the crystal which causes a bigger output signal. Unfortunately
real emitters emit less than ideal emitters. The ratio at
one wavelength of a material to that of a blackbody at the
same temperature is called the spectral emissivity. It varies
between zero and one and gives the difference between an ideal
and a real material. The emissivity varies with the wavelength.
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The
temperature range of an infrared thermometer is restricted
because of three reasons:
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The temperature increase is not rapid enough within
special wavelength-bands. Due to this fact the accuracy
in this temperature range is too low.
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Some objects have no recordable emission characteristics
in wavelength range.
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The photons are transmitted in the normal atmosphere
which always contains carbon dioxide and water vapour.
These gases absorb at different wavelength bands. So
measurement at this special wavelength will depend on
path length and humidity.
Accordingly,
the infrared sensor must be adapted to a proper wavelength
band for each temperature range. It is not possible to
measure all temperatures with high accuracy by using only
one sensor (that means one special wavelength). All this
adjustment sounds rather difficult and there is actually
a few points to pay attention to in order to minimise
the temperature measurement error. The formula below represents
the total temperature error of the system and the components
that contribute to this error.
T(system)
= T(emissivity) + T(transmission) + T(background) + T(instrument)
As
with every failure, each component may be positive, negative
or zero. The transmission error and the background error
are called application errors and can be controlled by
the instrument user. Improper applications are the primary
contributors to the total error. The following analysis
shows therefore how to minimise the error to an acceptable
level. As described in the section above, the instrument
collects the radiation emanating from a target. The generated
signal voltage is proportional to the objects radiance.
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For
indicating the real temperature the emissivity dial of the
instrument must correspond to the target emessivity. This
dial is a calibrated gain adjustment which allows the user
to trim the instrument to the emissivity of the target.
The diagram also shows, that material with a lower emessivity
have a less steep slope. The voltage gradient at different
temperatures is smaller and therefore small changes in the
temperature are more difficult to detect. The transmission
of radiation is an important point, as an infrared thermometer
determines an object' s temerpature by quantitifely measuring
its radiance. The amount of radiant energy recited at the
detector is influenced by the transmission path. Transmission
losses are caused by objects, particles and even gas molecules.
These interlining materials absorb or reflect some of the
radiation before it reaches the detector. If this loss is
significant the instrument, quite obviously, gives a temperature
that is lower than the actual temperature. The transmission
errors can be minimised by keeping the lens clean and free
of dust, make the transmission path a short as possible
and to keep away solid objects as far as possible. In cases
where transmission losses are known, it is possible to compensate
them. If there wouldn't be any hot objects (like an oven)
near the target there would be no background error. This
case is unfortunately quite utopic in a foundry, where there
is plenty of hot objects everywhere near the target. These
objects emit radiation as well and in some cases even radiation
at the same wavelength bands the sensor is adjusted to.
The radiation that is emitted by sources other than the
selected target object is called "background radiation".
If the detected radiation includes radiation from the target
and an additional component originating from background
sources, the indicated temperature is higher than the true
temperature of the target. Background radiation does not
present a problem to temperature measurement unless it has
a significant intensity. The intensity is significant when
the brightness of the background source at the detected
wavelength is comparable to or even greater than that of
the target. Under the following circumstances the detected
radiation includes an additional component from background
sources, a target which is smaller than the instrument's
field of view. In this case the unit sees beyond the target
into the background. Another important factor is that even
if the lens seems not to focus the background object there
could be a temperature error. The radiation emitted by the
background object could be reflected on mirrors or could
be transmitted through windows. The reflectivity and transmittance
affect the size of the contribution made by background radiation
to the detected energy. For minimising the effect of hot
background a position of the sensing head which avoids every
contribution of background radiation should be chosen. Furthermore
the instrument should use a spectral region where the target
emissivity is high.
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